Skip to content
Fireproof Solutions

FPS technology, made by PACT

PACT Thermo Shield and TR Sleeve

Thermo Shield is the world's only paper-based packaging material designed to suppress and control lithium battery thermal runaway. Fireproof Solutions invented and patented the technology, and PACT puts it into commercial products. TR Sleeve applies the same paper to individual cells.

Manufactured and sold by PACT, Packaging and Crating Technologies.

Frame from the Thermo Shield product overview video.
Product overview video, 2021. Produced by PACT.

Thermo Shield

How Thermo Shield works

Thermo Shield is a lightweight pleated paper material with a non-toxic moisture vapor application. It can contain a lithium battery fire within specified corrugated containers for land, sea and air shipments. The technology is patented.

In our testing it suppresses thermal runaway and propagation at temperatures up to 800°C while restricting the temperature outside the wrap to 60°C. It actively and automatically cools the internal environment of the package and limits the oxygen supply around the payload.

Advantages: no damage to the outside box or UN shipper, no escaped fumes or gases, and no change in oxygen level. The wrap is lightweight, reusable and 100% recyclable, and it is cost-efficient both at purchase and in use.

Read PACT's Thermo Shield page

Product overview

Thermo Shield in 90 seconds

An animated overview of the wrap, how it is made, and where it is used.

Product overview video, 2021. Produced by PACT.

Where it fits

Part of the TMS Kit

A Thermo Shield TMS Kit: a corrugated carton marked for lithium battery packaging, rolled and flat sheets of corrugated wrap, and lithium cells.
The Thermo Shield TMS Kit.

The Thermo Shield TMS Kit is a corrugated packaging system for the safe storage and shipment of lithium batteries, battery packs, and smaller electronic devices. Thermo Shield and the rest of the Thermal Management System are 100% recyclable.

The two PACT special permits on our Testing & Documents page refer to prescribed Thermo Shield systems. Each permit covers named packaging systems and conditions, and neither authorizes air shipment. PACT received its permit from the US Department of Transportation using Thermo Shield technology, to ship damaged lithium batteries.

TR Sleeve

The same paper, wrapped around cells

TR Sleeve is a patented, recyclable paper wrap. Each lithium-ion cell is individually wrapped in Thermo Shield paper to stop thermal runaway from spreading between cells in electric vehicles, battery packs and renewable energy storage systems.

It prevents thermal runaway propagation, mitigates thermal energy release, and is capable of containing thermal events that heat up to 750°C. It adds only about 0.009 inches to each cell's diameter and removes the need for potting materials and separators. Cells can be tightly pressed or stacked, which supports high energy density.

Virtually zero hydrogen and methane is produced. TR Sleeve is reusable, biodegradable and recyclable. Applications include electric vehicles, e-buses, e-scooters, e-bikes, laptops, smartphones, tablets, handheld games and battery packs.

Countless tests conducted by independent labs showed no damage to the outside container, no escaped toxic fumes or gases and no change in oxygen level. TR Sleeve has passed the proposed SAE G-27 test standard, holds a US DOT special permit for shipping lithium-ion batteries, is a preferred product for the US Department of Defense, and is endorsed by the Commercial Relocation Network, the Council on Safe Transportation of Hazardous Materials and the International Association of Movers.

Read PACT's TR Sleeve page

Testing

Testing behind Thermo Shield

Thermo Shield not only meets but exceeds the proposed SAE G-27 standards for safety in shipping lithium-ion batteries by land, sea and air, and it is the only product to pass these testing standards to date. G-27 is a proposed standard. Test data is available on request.

Our testing includes a laboratory burn test at Western Fire Center, recorded in standard-camera and infrared video, and a third-party test of a battery pack wrapped with the TR Sleeve.

The PDF is a PACT and FPS flyer that summarizes the third-party test. It is not a complete test report.

Compare

Three products, three jobs

Fireproof Solutions invented and patented the technology behind these products. PACT manufactures and sells them. TMS packaging is a separate Fireproof Solutions product.

Descriptions from Fireproof Solutions testing and PACT product information.
ProductTypePrimary functionKey features
Lion-XLiquid / foam agentActive fire suppression for active lithium-ion fires and chargersWater-based, fluorine-free and biodegradable. Quenches fires in about 30 seconds and suppresses toxic gases.
Thermo ShieldPaper-based wrapPassive protection during transit, storage, and end-of-life handling100% recyclable. Suppresses thermal runaway at temperatures up to 800°C and limits oxygen and toxic fumes.
TR SleeveCell-level barrierE-mobility battery cell separationWraps individual cells to block heat and flame propagation between adjacent battery cells.

Source and scope

Fireproof Solutions invented and patented the technology behind these products, and PACT manufactures and sells them. Review the test information and safety data sheets before relying on product performance for your application.

Questions about TMS packaging?

Tell Fireproof Solutions what you ship or store and how you pack it. We review the configuration with you.

We'll reply by email within one business day.